Syrma SGS
Improvement in Quality Inspection
4.7 / 5
Trusted by
70+ Leading Company
Challenge
Manual inspection of Grade 2 PCBs led to inconsistencies in defect detection, higher inspection time, and limited real-time visibility across the production floor. Ensuring quality at scale while maintaining speed was a key challenge.
Solution
Beyondroot deployed an AI-powered quality inspection and monitoring system combining computer vision and real-time analytics to automate defect detection and enhance shopfloor visibility.
Implementation
We implemented 2D AOI (Automated Optical Inspection) for accurate PCB fault detection and CCTV AI-based smart monitoring to track shopfloor activities and improve operational oversight at the Baddi plant.
Optimization
AI-driven inspection reduced dependency on manual checks, improved detection consistency, and enabled faster identification of defects. Real-time monitoring also enhanced process control and issue resolution.
35%
Improvement in defect detection accuracy
30%
Reduction in inspection time
35%
Reduction in manual supervision
Process
"The AI-based inspection and monitoring system significantly improved our quality control and gave us real-time visibility into shopfloor operations."
Kuldeep Singh Chauhan
Head of Production
Case studies
